Multi building 70volt system - is this normal?

Hi all! Let me start by saying that I'm a live sound guy, not an install guy. But I have installed and worked on some distributed systems and I understand the operation of the speaker side of the amps anyway. The input side seems pretty straight forward too in most of what I've worked on but I am looking at a project right now that has me a bit baffled...
I have been asked to "fix" a paging system that spans 4 buildings. These are exhibit halls and 3 of them are just rectangle buildings with no partition walls and your basic 8" ceiling tile speakers - 8 in the smallest building, 24 in another and 36 in the largest building. Each of these buildings has a single zone 70volt amp with 1 mic input and 1 line input. The 4th building is the main one and has a lobby area with 12 ceiling speakers (3 zones of 4) and a very large expo area with 2 clusters of four 2 way (non 70volt) boxes hanging from the ceiling. That building has a 12 channel mixer and a 4 zone 70volt amp with several mic and line inputs plus a "regular" amp to feed the clusters. (Luckily at this point I have not been asked to do anything in the expo space.) Sometimes they need each of the paging systems to be independent and sometimes they need to feed audio from 1 building to 1, 2 or all of the other 3. To facilitate that each building has a double pole triple throw switch marked "send", "local" and "receive". In building 1 for instance they set that switch to "send" and then in building 2 they set that switch to "receive" - that sends whatever audio input therte is from building 1 to building 2. They can also go to building 3 and set its switch to "receive" and then the audio feed from building 1 would go to buildings 2 and 3, etc. It also works the other way - send audio from building 3 back to 2 and 1, whatever. In the "local" position that building doesn't send or receive from any other building. It doesn't seem to be the most elegant or versatile way of doing things in my mind but it has done what they needed it to do.
These buildings were built at different times between 20 and maybe 10 years ago and no real maintenance has been done on any of these systems since the installs. There has unfortunately been a lot of "fix it quick" work done though by various people at different times.
The complaints are that the system hums and buzzes, some areas are too loud, some aren't loud enough, there is distortion, yadda, yadda, yadda. They do realize that the system is old, probably isn't setup to do what they really need it to do and that it needs some attention and possibly outright replacement.
So I went to take a look and its a real mess! 1 of the buildings has 4 mic jacks in various locations and each of those wires come back to the closet where the amp is and are simply twisted to each other, then spliced to a piece of wire that is about 6" long which is then spliced to a manufactured mic cable that has been cut to provide an XLR input to the amp - sweet! None of this is soldered either, just twisted and taped... Thats just 1 example, there is a lot of that kind of wiring. In their initial contact with me they wanted me to take a look at the speakers because they are old and they felt thats the place to start but my recommendation to them is to start with the wiring - get that cleaned up first and then take a look at the components - and they agreed.
Now, what baffles me is the way they have the various buildings wired together through these "Send, Local & Receive" switches... I expected that these would be line level but when I looked I found that they are amp level. The lines between the buildings that feed the switches come off of an amplifier output, through a transformer just like the ones on the ceiling speakers and then into the switches. Is that normal? Is that done to help make the long runs between buildings - probably 75' or so for each run. Is that done to reduce RFI or EFI since they didn't (or couldn't?) use balanced & shielded runs? I haven't looked closely at what taps they used on the transformer in each building but in building 1 the input side is using the 16 ohm tap and the output side is using the 2.5 watt tap. If this is normal, is there a method to determine how to wire that transformer for this and would it be different from building to building? If it is different, how would you go about determining it?
Initially I am planning on just cleaning up the obvious wiring issues but keeping it wired as it is now. I will follow that up with recommendations on replacement but any help explaining what they have going on here would be much appreciated - thanks!

Jeff
 
Re: Multi building 70volt system - is this normal?

Sending the signal back and forth at 70V is helpful at managing ground and noise issues. The physical send receive switch seems like a practical solution. edit/ it would be better if it was wired like those home light fixtures with two switches, so if both are set to send, they don't drive into each other. This would take 2x the wire between buildings, and more poles on switches, so probably not done.../edit

If the amps are making sound, and not inherently broken causing distortion themselves, it probably only needs a major wiring clean up. Partial shorts on speaker lines or broken speakers can cause symptoms like you describe.

Unless they need significantly more SPL you probably can make them whole by cleaning up the wiring. An impedance meter might be helpful for troubleshooting load balance and wiring integrity.

Sounds like big fun...

JR
 
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Re: Multi building 70volt system - is this normal?

Sending the signal back and forth at 70V is helpful at managing ground and noise issues.

So, does the transformer isolate the systems so that the fact that each building has its own AC service doesn't present a grounding issue? Also, these feed a line input on the amps so I am assuming (oops) that the transformer also steps the signal down low enough not to distort that input? How do you determine how to wire the transformer for that?

The physical send receive switch seems like a practical solution. edit/ it would be better if it was wired like those home light fixtures with two switches, so if both are set to send, they don't drive into each other. This would take 2x the wire between buildings, and more poles on switches, so probably not done.../edit

Yes, likely done to reduce cost and complexity when the installs were done. Their only real complaint is that the buildings really have to be daisy chained - they cant feed audio from building 1 to buildings 2 and 4 but skip 3 for instance. Because the buildings are different sizes, that is something that they would like to be able to do for some shows.

If the amps are making sound, and not inherently broken causing distortion themselves, it probably only needs a major wiring clean up. Partial shorts on speaker lines or broken speakers can cause symptoms like you describe.
Unless they need significantly more SPL you probably can make them whole by cleaning up the wiring. An impedance meter might be helpful for troubleshooting load balance and wiring integrity.

The components themselves seem to be OK, I'm sure Ill find some of the speakers to be blown or dry-rotted but from a quick walk around, it doesn't sound like many. They are willing to pay time and material for a complete wiring overhaul (including the speaker wiring if necessary) so thats where I'm gonna start.

What about where they have simply spliced 4 mic lines together into a single input though - (aside from having no level control between the mics) isn't that really bad news if they happen to actually plug more than 1 mic in at a time?

Sounds like big fun...

JR

Oh, Im sure it will be - thanks!
 
Re: Multi building 70volt system - is this normal?

So, does the transformer isolate the systems so that the fact that each building has its own AC service doesn't present a grounding issue? Also, these feed a line input on the amps so I am assuming (oops) that the transformer also steps the signal down low enough not to distort that input? How do you determine how to wire the transformer for that?
Most, not all constant voltage systems are full isolated (floating). Speaker lines often get grounded inadvertently, so the full floating helps avoid service calls until and unless both sides get grounded.

It seems a speaker transformer could be repurposed as a signal step down transformer (if its a real transformer) while they surely make and sell dedicated transformers for exactly that.
Yes, likely done to reduce cost and complexity when the installs were done. Their only real complaint is that the buildings really have to be daisy chained - they cant feed audio from building 1 to buildings 2 and 4 but skip 3 for instance. Because the buildings are different sizes, that is something that they would like to be able to do for some shows.
it's only money.. Surely some modern solutions exist, but nothing is free.
The components themselves seem to be OK, I'm sure Ill find some of the speakers to be blown or dry-rotted but from a quick walk around, it doesn't sound like many. They are willing to pay time and material for a complete wiring overhaul (including the speaker wiring if necessary) so thats where I'm gonna start.

What about where they have simply spliced 4 mic lines together into a single input though - (aside from having no level control between the mics) isn't that really bad news if they happen to actually plug more than 1 mic in at a time?
While It depends on your sensibility, a cheap MI mixer with four proper mic preamps could be added for <$100. There are also small install mixers that do the same thing, perhaps a little more expensive. there are lots and lots of products dedicated to that market.
Oh, Im sure it will be - thanks!

Sounds like a learning opportunity.. only concern is if the basic system is near the end of it's life, and the owner gets some unrealistic expectation of future service life from money spent doing this clean up. Of course any work you do on wiring and speakers should still be usable, if amps need replacing later.

JR
 
Re: Multi building 70volt system - is this normal?

Sounds like a learning opportunity.. only concern is if the basic system is near the end of it's life, and the owner gets some unrealistic expectation of future service life from money spent doing this clean up. Of course any work you do on wiring and speakers should still be usable, if amps need replacing later.

JR

The primary expectation is to get it working with no hums, buzzes, farts or or other rude happenings - they need it working in all buildings reliably. The Events Director would like to explore additional possibilities but the master plan for the complex calls for these buildings to be torn down and replaced possibly within 2 years so upgrades are not something that she will likely pay a lot for unless there is some assurance that the components could be re-purposed in to the new building(s) if that comes to pass (apparently thats been in the plan for several years already). Obviously with no (architectural) plans for the new buildings, I cant provide that assurance... Luckily she is pretty sharp and understands that money spent on re-wiring the current system will be lost when they tear the existing buildings down.
Thanks again JR!

Jeff