Water damage... causes

The only statement I have disagreed with is your contention that significant corrosion can occur without an external voltage and without the presence of oxygen.

So it goes back to what I asked at the beginning. If there is no oxygen present, what in naturally occurring water is being reduced as the metal is oxidized?
 
Re: Water damage... causes

The only statement I have disagreed with is your contention that significant corrosion can occur without an external voltage and without the presence of oxygen.

So it goes back to what I asked at the beginning. If there is no oxygen present, what in naturally occurring water is being reduced as the metal is oxidized?

For seawater, in approximate order of concentration:
Halogens, dominated by dissolved chloride salts. There are small amounts of fluorides and bromides.
Sulfates, from dissolved sodium, calcium, and magnesium sulfate
Carbonates, which are fixed by some animals into protective shells
Various silica bearing compounds that precipitate to form the shells of diatomaceous algae, perhaps earth's most important class of photosynthetic organism.
 
Re: Water damage... causes

What is a chloride salt reduced to?

Sulfate can be reduced but the E value is beyond that of water, in other words the water will react first IF a great enough voltage is present. As a matter of fact sulfuric acid is the classic electrolyte to use in the hydrolysis of water.

As far as I can tell, on a macro scale based on the composition of sea water, the only spontaneous pairing with iron is oxygen (ln K= 256). If a voltage of .42V is provided, then water itself is the material reduced (ln K= -33).

Our choosing to describe an equilibrium thermodynamically or by the law of mass action doesn't change the equilbrium position itself, and I would say that yes when considering a real system you must consider the kinetics, even if it is not directly affected by the state function for the thermodynamic description. The classic example is that of a diamond which according to thermodynamics spontaneously degrades into graphite. However, the activation energy is so large that the rate of change is so small that for all practical purposes a diamond is stable enough to be considered at equilibrium. In a case of competing equilibria, you must consider the rate at which the various species are modified by each of the pathways they can enter into.

P.S. Given the nature of the original photos, I never thought it was other than a film of water in an oxygen rich atmosphere in the presence of a current.
 
Re: Water damage... causes

Having recently discovered the television show Big Bang Theory, I now have the tendency to read Dr. Graham's posts with the voice of Sheldon (in my head of course).
The literature, case studies, and engineering consultancies are full of all kinds of examples of these types of concentration differences being real, and causing corrosion issues. Every textbook on corrosion has a section on pitting corrosion, and pitting corrosion results from these local concentrations effects.

I'm not making this stuff up. I have engineering friends working on this type of corrosion activity daily, and at one point interviewed to work on this type of corrosion with an engineering consultancy. There are ASTM standards that describe the nature of different types of pitting corrosion due to local concentration effects attacking the passivating oxide.



At no point in the pedagogy of classical thermodynamics, Gibbs style, does the forward and backward reaction rate come into play. Gibbs determines the equilibrium state from equations of state and chemical potentials. Guldberg's work on the law of mass action is contemporary with Gibbs' work, but it approaches the idea from a different place. Take the two, add in Arrhenius' work on activation energy, and the more modern considerations of statistical thermodynamics, and everything melds together of course. But when you use HSC, chemSAGE, solgasmix, or any of the other chemical equilibrium calculation means, they are calculating activities based on Gibbs' approach.



Be my guest, but I struggle to see how that relates to the corrosion processes of the original poster. All of the effects I have discusses are practical potential methods that could have lead to the onset and ongoing corrosion of Ryan's compression driver.
 
Re: Water damage... causes

For a related anecdote about water and corrosion, my steel water feed pipe between my meter and house just sprung a leak. It looks like corrosion and failure occurred where two lengths of pipe were threaded together at a straight joint. Logically I guess the pipe is slightly thinner where the threads are cut, while there may be a more scientific explanation for why it failed there.

No salt water, but the pipe is in low ground that is often flooded, so more than enough moisture to attack a steel pipe (over several decades).

JR
 
Re: Water damage... causes

I met Phil a few years ago. In speaking with him and knowing him all this time he has never uttered the phrase "Bazinga".
He is probably as far away from the Shelden character as could possible be

Ha!

A younger version of me certainly had more in common with Sheldon than I would have wanted to admit. Thankfully not OCD like him. Also I am a pretty emotionally connected person (more so than my wife), so that emotionless part of his character I've never connected with.

I was never the classic geeky kid. I didn't read sci-fi, play role playing games, play video games, read fantasy novels, or any of that. I merely liked actual science. In some ways that was tougher, as I didn't really fit in with either group growing up.

Those here that know me in person know that I can talk your ear off, and for that I apologize! Both myself, and my younger brother, are super talkative. Some of that must be genetics, and some of that is having quiet parents. The two of us filled in the silences.
 
My apologies to Dr. Graham

Yesterday, I realized that my words had drastically missed there mark and intent and that I owe sincere apologies to Phil.

While it was occuring, I found our exchange to be extremely funny. But since it is clear that only Phil and I share the common background on which the joke was based, and since he didn't get the joke, my private amusement instead comes across as mean spirited.

In no way was my intention to prove Phil wrong and myself correct. My actual belief is that in science we build models of understanding and it is necessary to recognize those models and their limitations. Fermi has always been a hero of mine, not so much for his science, but for his philosphy of science and how he shared that with his students. A major part of his use of "Fermi questions" was to force the student to define the assumptions the model is built on.

I had always sort of assumed the Phil was full time in the audio business because of his extensive knolwedge. As the chemistry posts rolled on, I found humor in his responses because they matched a bias I have against the research practices in American Academia, due to my own experiences in the same. Then towards the end, I remembered his posting about the nuclear incident. It became clear to me that Phil must be a research chemist of some experience (or since I thought he is young enogh, he may prefer the newer title of materials science). Based on the way he responded, I would have guessed a specialization in nanochemistry and surface process (interactions at phase boundarys). The humor was based on my cynical view that someone preparing to defend their dissertation is basically trained to consider every POSSIBLE condition, rather than focusing on PROBABLE. In other words, I found it funny that Phil answered exactly like a chemistry doctoral candidate or post doc would respond.

Imagine my embarrassment when a quick google search should that is exactly what he is.

What he probably didn't know was that he had caught himself a ringer. While I have never really hidden that I now teach Chemistry full time, I really haven't talked too much about my research background, except for a couple of threads that touched on experimental design and statistics.

I spent 12 years (all of the 1990's) working in research specializing as an analytical chemist working with naturally occuring waters (especially estuarine and marine) and the sediments associated with them. Much of that work included naturally occuring anoxic situations. Therefore, I was hiding the fact that I really had prior knowledge of the situation I set up and was asking questions about.


Warning- chemistry geeking, if you don't care about chemistry skip this part...
I would consider this situation to be a descrepent event. The actual explanation is not apparently obvious, and I used that knowledge to eliminate parts of Phil's responses, when they started to approach the accepted explanations, rather than simply stating what I believe the current research shows (at least current based on ten years ago, but I haven't heard of any groundbreaking changes.)

For the record, in the absence of water, the thermodynamically most favored reduction reactant is H+ from the water itself. This process is kinetically limited by the availability of the H+. This is obviously also pH dependent. To my best knowledge, the low temperature formation of magnetite in naturally occuring anoxic water (I believe it was groundwater in the study I remember) is at a rate of approximately 1 um per year for cast iron, or 100 nm per year for carbon steel. Would this be of interest to a nanochemist? Yes. Would this be of interest to an engineer looking at long term storage of spent nuclear wastes where there might be contact with ground water? I hope so? Would the average scientist not specializing in those fields look at the material and say it was corroding on a couple of months time scale for exposure?

The second most common reduction reactant in anoxic systems is sulfur. The reduction of sulfur is less thermidynamically favorable but far more kinetically favorable. The sulfur reaction is extremely pH dependant, so it varies greatly depending on local conditions.

Probably the most important mechanism was the one that was never mentioned. There are actually numerous bacteria forms, especially in sediments that biooxidize iron. This often can account for the greatest amount of corrosion.

If you want to consider the possibility of a concentration cell, the average concentration of dissolved iron in seawater is 2-3 ppm, most of that already in the oxidized hydroxide form. One process that I know exists but am not as familiar with the details of is that in many deep sea situations the iron can actually be reduced and precipitated as iron metal.

I would still maintain that BECAUSE the Gibbs thermodynamic description does not consider reaction rates, that is exactly why we need to consider it separately when describing a situation. At this level of understanding, we build our private models of knowledge, and if Phil and I ever meet in person we can shake down that idea with a very dull argument from the standpoint of everyone else.


Chemistry geeking over, apology resumes...
Anyway, once again, I am sorry, my intention was not to try to set up a situation where I was right and Phil was wrong, but Phil, you tickled my cynacism bone when you responded exactly as you were trained and as American academia depends. My humor was directed at that system, not at you personally.

P.S. Did you know Gardiner Myers at UF. I worked for 1 week a year with him scoring AP papers during the early 2000's
 
Re: My apologies to Dr. Graham

I spent 12 years (all of the 1990's)

I wish I could have gotten 12 years out of the 90s...

On the topic of Phil vs Sheldon, I did hope that some kind of comparisons would come out of my post but I did not intend any insult or insinuation that there was any real similarity. I simply found that his thoroughness of language was potent enough to fit, in my mind, with the narrative qualities of the Sheldon character. I've never met Phil in person to know, but I have a hunch he's a snappier dresser than Sheldon.
 
Re: Water damage... causes

Yes, they do sit in a box truck pretty much year round. That said, I've disassembled other speakers that sat in that same truck for even longer periods of time and I've never seen anything quite like this. Condensation seems unlikely (to me) for this reason but it's a much scarier problem if so.
I'm thinking you have a perfect combination of all the worst possible contributing factors (based on some personal observations of similar.

A box truck sitting outside with snow on the roof, and it's been fairly cold there for awhile. Gear inside the box truck, which is also chilled to the bone. The box truck is all closed up. Probably a wood floor in the truck that's somewhat saturated with moisture. The sun comes out and hits the side of the box truck, warming some of the inside air to possibly 80 degrees... maybe more. The snow on the roof is a fairly good insulator... keeping the metal roof cold. Warm air rises in the box, making its way to the roof, where it condenses moisture, especially on the roof ribs. The humidity level rises to saturation level in the box. The warm moisture saturated air eventually permeates the entire interior of the box… finding its way to the compression drivers. The compression drivers are constructed of material that is has high thermal mass and high thermal conductive properties… and the compression drivers are very cold. Moisture condenses with vengeance on the compression drivers. The sun goes down, the interior of the box cools down… the condensed moisture on the compression drivers freeze. The next day (or a few days later), the sun shines again, and starts the process over.

If my hunch is correct, possibly consider parking the box truck "in the shade", where it isn't exposed to direct sunlight.
 
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Re: Water damage... causes

it is always impressive to see how much we "collectively" know about the world around us. Even more impressive when we can apply this knowledge to solve practical problems we encounter.

My solution for a rusty steel water line running in damp earth, is PVC.... While it will be interesting to hear the expert's opinion when I talk with the plumber later this morning. I suspect it will be a green solution, as in a pile of my green changing hands.
=====

For Ryan, if he can run power out to his trailer a dehumidifier may be the play.. I used to have one in a damp basement when I lived in CT and it pulled a lot of water out if the air. I don't know if they still work in freezing temps, maybe a small heater too...or only run it when ambient temps are warm enough. When cold there isn't going to be much water in the air to get out.

JR
 
Re: Water damage... causes

it is always impressive to see how much we "collectively" know about the world around us. Even more impressive when we can apply this knowledge to solve practical problems we encounter.

My solution for a rusty steel water line running in damp earth, is PVC.... While it will be interesting to hear the expert's opinion when I talk with the plumber later this morning. I suspect it will be a green solution, as in a pile of my green changing hands.
=====

For Ryan, if he can run power out to his trailer a dehumidifier may be the play.. I used to have one in a damp basement when I lived in CT and it pulled a lot of water out if the air. I don't know if they still work in freezing temps, maybe a small heater too...or only run it when ambient temps are warm enough. When cold there isn't going to be much water in the air to get out.

JR
I don't know much about chemistry, but dehumidifiers I can handle. Unless you go with an expensive dessicant-based system like those used in grocery store freezer aisles, you'll need the ambient temp to be north of 55F for the dehumidifier to function at all. Performance increases dramatically with increases in temperature from there.

I was working on this problem for my attached heated garage. In the Frozen Northland (TM) that I live, all the snow and slush that sticks to the car, melts off in the warm garage, creating much the same problem as the issue in question. I routinely get 5-10 gallons of water on my floor, which I get my exercise regularly sweeping out of the garage.

The most cost effective solution is to keep the ambient temp significantly above the outside air temp (20 degrees seems to be a minimum). As the warmer air leaks out of your storage area to the environment, the moist air gets exchanged with the cooler drier (drier in an absolute sense, though the humidty of the cold air outside might actually be a high percentage humidity, which drops when the air gets re-warmed in the storage area). This combined with occasionally opening the door up to speed air exchange after you suspect there's been water exposure to your gear will help a lot.
 
Re: Water damage... causes

I don't know much about chemistry, but dehumidifiers I can handle. Unless you go with an expensive dessicant-based system like those used in grocery store freezer aisles, you'll need the ambient temp to be north of 55F for the dehumidifier to function at all. Performance increases dramatically with increases in temperature from there.

This might not be a problem if the dehumidifier was triggered by a thermostat to only turn on when the air inside rose above the point where condensation on the gear would pose a serious threat. The problem for me is that there is no easy way to get power to where the truck usually sits.

We opened one of the other cabinets and found some corrosion on the back of the magnet for the MF driver. We haven't looked at the rest yet, but will be doing that soon. Depending on what we find will determine possible causes IMO.

For instance if all of the HF drivers are corroded in the same way I would lean on that being related to condensation. It would be damn near impossible for any damaging amount of water to get into all of them from rain (IMO). However, I know of at least one gig where they got much wetter than we would have liked and this could still be the source of the damage.

I guess my supposition is this: If the damage is fairly uniform across all boxes I lean toward condensation as the source. If the one or two of the boxes are far worse than the other two, or one or two of the boxes show no signs of damage at all, I would lean toward a rain event (and time spent with wet components) causing the damage. It would not be very logical for 1 or 2 boxes to be clean as a whistle and the remainder to be totally corroded if condensation were to blame, they sit in the exact same spot in the box and over the years their position L-R in the box would have been fairly randomized. This is all conjecture until we open them, and even then it still may be.

What still doesn't jive with me is that no other equipment in this truck has ever seen anywhere near this kind of corrosion so water damage from rain is highly suspect in my mind.
 
Re: Water damage... causes

The most cost effective solution is to keep the ambient temp significantly above the outside air temp (20 degrees seems to be a minimum). As the warmer air leaks out of your storage area to the environment, the moist air gets exchanged with the cooler drier (drier in an absolute sense, though the humidty of the cold air outside might actually be a high percentage humidity, which drops when the air gets re-warmed in the storage area). This combined with occasionally opening the door up to speed air exchange after you suspect there's been water exposure to your gear will help a lot.

Ding ding ding, I think we have a winner.... Let nature do the dehumidifying... So simple fix is to add heat and let the humid air leak out...

It will cost $$ to heat the trailer, perhaps make insulated road cases for the water sensitive gear with incandescent light bulbs inside. Why heat the whole trailer and great outdoors?

JR
 
Re: Water damage... causes

This might not be a problem if the dehumidifier was triggered by a thermostat to only turn on when the air inside rose above the point where condensation on the gear would pose a serious threat.
The rest of the story here is that it actually costs less energy to simply heat the space, than to run the dehumidification cycle.

Condensation is a problem not so much at a specific temperature, but rather a temperature delta - when your gear is colder than the air. There are some industrial facilities in my area with large outdoor oxygen tanks that have coils on the way into the building specifically for the purpose of warming the oxygen before entry into the building. In the dead of winter these things accumulate ice like crazy since they are much colder than the ambient temperature.